Windracers to Operate the UK’s First International Civil Drone Flight
Windracers, a British civil and defence drone manufacturer, has received landmark approval from the UK Civil Aviation Authority (CAA) to conduct the United Kingdom’s first-ever civil unmanned aerial system (UAS) flight across international airspace. The authorisation marks a major milestone for autonomous aviation, enabling Windracers to operate its heavy-lift cargo drone, the ULTRA MK2, beyond visual line of sight (BVLOS) on a long-distance international route.
The approved flight will see the ULTRA MK2 travel 378 kilometres (235 miles) across the North Sea, departing from Tingwall Airport in the Shetland Islands and arriving at Haugesund Airport in Norway. This mission represents the first time a civil drone has been cleared to fly autonomously between two countries from the UK, setting a precedent for future international drone operations.
The route crosses from the Scottish/Polaris Flight Information Region into Norwegian airspace, presenting both operational and regulatory complexity. To ensure safety, temporary danger areas have been established along the flight path, creating a protected corridor that separates the unmanned aircraft from other air traffic.
The approval required close coordination between UK and Norwegian aviation authorities, addressing safety assurance, liability, international aviation obligations, and environmental considerations. The success of this regulatory collaboration demonstrates that international BVLOS drone operations are not a distant ambition, but a practical reality when supported by robust systems and planning.
At the centre of the mission is Windracers’ ULTRA MK2, a rugged fixed-wing autonomous aircraft designed for long-range, high-payload operations. The platform is capable of carrying up to 150 kilograms of cargo over distances of 1,000 kilometres, making it suitable for a wide range of missions.
The aircraft features a distinctive three-door drop bay that allows for parachute delivery of supplies, enabling operations in locations without runways or ground infrastructure. This capability supports diverse use cases, from routine cargo transport to urgent humanitarian relief and emergency response.
According to Windracers, the ULTRA MK2’s design prioritises reliability, low operating costs, and performance in challenging environments, making it an attractive alternative to conventional logistics methods in remote or inaccessible regions.
Stewart Wallace, Head of Safety and Regulation at Windracers, highlighted the broader significance of the approval.
“Many people assume the autonomous air cargo industry is still years away,” Wallace said. “This airspace approval allows us to prove the capabilities of the ULTRA MK2 across international borders. BVLOS flights over long distances are possible today with the right planning, systems, and regulatory alignment.”
The Shetland-to-Norway flight serves as a real-world demonstration that autonomous cargo drones can operate safely, reliably, and efficiently across borders, offering new solutions for logistics and emergency support.
The ULTRA MK2’s origins lie in humanitarian operations. Initially developed to transport 100 kilograms of aid over 1,000 kilometres from rough and remote airstrips in Africa, the aircraft was designed around the dimensions of standard UN aid boxes. This focus on humanitarian logistics shaped its robust airframe and versatile cargo system.
Over time, operational demands have driven the evolution of the platform into a multipurpose logistics aircraft. Today, the ULTRA MK2 supports scientific research, commercial supply chains, and governmental missions, particularly in areas with limited road access or harsh operating conditions.
The aircraft has been deployed across Europe, North America, Antarctica, and is planned for future missions in Greenland. Users have nicknamed it the “Jeep of the sky” or the “transit van of the sky,” reflecting its durability and flexibility.
Several engineering improvements underpin the ULTRA MK2’s expanded capabilities. Windracers upgraded the aircraft with a larger two-stroke engine, significantly improving high-altitude and high-temperature performance while increasing fuel efficiency.
“We moved to a larger two-stroke engine, which gave us more power and improved fuel efficiency,” Wallace explained. “That increased both our cargo capacity and our range.”
Additional design refinements, including an inverted V-tail, reduce structural weight while adding control surfaces, further enhancing stability and efficiency. These upgrades allow the aircraft to operate longer missions with heavier payloads while maintaining safety margins.
The approval of this international BVLOS flight represents a major regulatory breakthrough. By removing the need for ground crews positioned along the route, the mission demonstrates how autonomous systems can significantly reduce operational complexity and costs.
“This mission shows how autonomous systems can extend reach, improve reliability, and lower costs in cargo transport,” Wallace said. “The regulatory authorities have created a framework that allows us to operate safely across borders.”
Such capabilities are particularly valuable for island communities, remote research stations, offshore operations, and disaster response scenarios, where conventional transport options are limited or unavailable.
The successful execution of the Shetland-to-Norway flight will mark a defining moment for civil unmanned aviation in the UK. It demonstrates that autonomous cargo drones are no longer experimental concepts, but operational tools capable of supporting real-world logistics and emergency missions today.
“ULTRA MK2 can support everything from humanitarian aid to commercial cargo,” Wallace concluded. “Demonstrating this flight across the North Sea shows that autonomous systems can deliver meaningful impact now. It’s a milestone not just for Windracers, but for civil drone operations as a whole.”
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