B&H Worldwide Delivers Airbus A330 Cockpit from the UK to New Zealand for Flight Simulator Conversion

Introduction to a Complex Aerospace Logistics Project

B&H Worldwide has successfully completed the transportation of a decommissioned Airbus A330 cockpit from the United Kingdom to New Zealand, marking another milestone in the company’s specialist aerospace logistics capabilities. The complex international move was carried out in partnership with Pacific Simulators (PacSim), a Christchurch-based manufacturer of advanced flight training devices. Once delivered, the cockpit will be repurposed into a high-fidelity training simulator to support the next generation of pilot education.

This project demonstrates B&H Worldwide’s ability to manage highly customised and delicate shipments that require precise handling, secure transit, and strict compliance with international regulations.

Repurposing Aircraft Components for Training Innovation

Rather than being retired as scrap, the Airbus A330 cockpit will begin a second life as part of an advanced flight training device (FTD). Pacific Simulators specialises in building fully tactile, fixed-based simulators that replicate real cockpit environments to provide pilots with realistic, hands-on training experiences.

By integrating genuine aircraft components into its simulators, PacSim enhances both the authenticity and technical accuracy of its systems. The addition of the A330 cockpit will strengthen the company’s portfolio of training solutions and support aviation training centres around the world.

However, moving such a large, valuable, and sensitive piece of equipment across continents presented significant logistical challenges that required careful planning and specialist expertise.

Designing a Tailored End-to-End Logistics Strategy

To meet PacSim’s requirements, B&H Worldwide developed a comprehensive end-to-end logistics strategy that covered every stage of the journey. From collection and packaging to shipping, customs clearance, and final delivery, the entire process was meticulously coordinated.

Given the size and value of the cockpit, sea freight was selected as the safest and most reliable transport method. This option provided stability during transit while also ensuring cost efficiency and reduced risk compared to alternative shipping modes. Throughout the operation, B&H maintained full visibility and control of the shipment, ensuring transparency for the customer at every step.

The tailored approach highlights the company’s flexibility in adapting logistics solutions to meet the unique needs of aerospace clients.

Secure Handling and Shipment from the United Kingdom

The operation began in West Sussex, where B&H’s UK transport and warehouse teams carefully collected the cockpit. Due to its sensitive structure and high value, the cargo required specialised packing to prevent movement or damage during transit.

The cockpit was securely loaded into a 20-foot sea freight container at B&H’s Heathrow facility. The packaging process involved protective materials and reinforced securing techniques designed specifically for aerospace equipment. Once sealed, the container was transported to Southampton for departure.

During the ocean voyage, the shipment was closely monitored to ensure safe progress and to provide real-time tracking updates.

Managing Arrival and Compliance in New Zealand

Upon arrival in Christchurch, B&H’s New Zealand team took charge of the final stages of the delivery. This included customs clearance, local transport, and compliance with strict biosecurity regulations set by New Zealand’s Ministry for Primary Industries (MPI).

To meet these requirements, the container was devanned at an Approved Transitional Facility (ATF), ensuring that all materials complied with the country’s environmental and biosecurity standards. After clearance, the cockpit was delivered safely to Pacific Simulators’ site, ready for integration into its training systems.

This seamless coordination between the UK and New Zealand teams ensured that the project remained on schedule and risk-free.

Demonstrating Versatility Beyond Time-Critical Services

While B&H Worldwide is widely recognised for its time-critical Aircraft on Ground (AOG) services, this project demonstrates the company’s broader capabilities. According to Lee Hedges, Branch Manager at B&H Worldwide in New Zealand, the successful move highlights the team’s versatility and deep understanding of aerospace logistics.

He noted that the company is equally equipped to manage projects of varying scales and complexity, providing customers with confidence, visibility, and secure handling throughout the supply chain. The close collaboration between international teams played a key role in delivering a precise and reliable outcome.

Customer Confidence and Industry Impact

For Pacific Simulators, the safe arrival of the cockpit marks an important step in expanding its simulator production capabilities. The company has extensive experience designing EASA-, FAA-, and ICAO-compliant training devices for aviation customers worldwide.

Nathan Moulds, Chief Commercial Officer of PacSim, praised B&H Worldwide for its professionalism and meticulous planning. He emphasized that the logistics provider managed every detail of the international move, giving PacSim complete peace of mind that the valuable asset would arrive safely.

With the cockpit now in place, PacSim can begin transforming it into a state-of-the-art training device that will contribute to the future of commercial aviation training.

Conclusion: Strengthening Aerospace Logistics Expertise

The successful delivery of the Airbus A330 cockpit reinforces B&H Worldwide’s reputation as a trusted partner for complex aerospace logistics. By combining technical expertise, careful planning, and global coordination, the company continues to support aviation manufacturers, maintenance providers, and operators with dependable solutions.

As the aerospace industry increasingly repurposes aircraft components for training and sustainability initiatives, specialist logistics providers like B&H will play a critical role in ensuring these high-value assets reach their destinations safely and efficiently.

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